I´ve ben threatening to do this for a while, so for my Sunday engineering project I finally made my new rack. The original rack was too short for a top box when carrying a passenger - the mounting for the top box used to hang over the back by around 6" and the box used to to wobbly around badly.
I have no welding facilities at present, so used rivnuts to assemble this. The 2 long struts are 1" square aluminium tube; the cross slats are 1" x 1/2" aluminium tube. I´ve made the slats wider than the original rack, so if I want to carry stuff other than my top box I´ll have a bit more support. I´m waiting for some plastic end plugs to arrive to finish it off, but the whole thing weighs less than 1Kg.
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